How to Choose Temperature Humidity Test Chamber
The temperature and humidity environmenttest chamber, also known as the high and low temperature humid heat test
chamber, temperature and humidity cycle test chamber, etc., is a commonly used
environmental simulation system and equipment in laboratories and factories.
The temperature and humidity environment
test chamber is used to simulate natural environments such as high temperature,
low temperature, humidity, and dryness to test the performance stability of
materials or products in various environments. So how to choose a suitable
temperature and humidity environment test chamber? Here, I will specifically
explain how to choose a temperature and humidity environment test chamber from
several aspects such as volume, temperature, humidity, and control methods.
1. Capacity selection
Place the tested product (component,
assembly, part or whole machine) in a climate environment test chamber for
testing to ensure that the surrounding environment of the tested product meets
the environmental testing conditions specified in the testing specifications.
The following points should be followed between the size of the climate chamber
and the size of the tested product.
The volume of the test product shall not
exceed 20~35% (recommended 20%) of the effective working space in the
laboratory.
1.2 The proportion of the windward area of
the test product to the total area of the laboratory workshop shall not exceed
(35-50)% (recommended 35%).
1.3 The distance between the outer contour
of the test product and the inner wall of the test chamber should be at least
100-150mm (recommended 150mm).
The main reason for this regulation is that
placing the test piece in a crowded channel inside the test chamber, narrowing
the channel will lead to an increase in airflow, which will affect the
uniformity of environmental parameters inside the test chamber and occupy more
space. The more severe the impact on the specimen.
According to the principle of heat
conduction, the temperature of the airflow around the inner wall of the
experimental space is generally 2 ℃~3 ℃ different from
the center of the flow field, and the high or low temperature can even reach 5 ℃. The
greater the difference between the experimental temperature and the external
atmospheric environment, the greater the temperature difference mentioned
above. Therefore, the space within a distance of 100-150mm from the inner wall
of the cavity is unusable. Experimental data shows that the temperature
difference between the windward and leeward sides of the flow field can reach 3
℃~8 ℃, and in severe cases, it can exceed 10 ℃. Therefore,
it is necessary to meet the requirements of 1.1 and 1.2 as much as possible to ensure
the consistency of the environmental parameters around the tested product.
For example, the relevant standards for
temperature related environmental testing include that the air flow around the
test chamber should not exceed 1.7m/s to avoid creating a sense of unreality
between the test product and the surrounding environment. Spread heat. If there
are no restrictions on the volume or windward cross-sectional area of the test
product, the actual test airflow speed will increase to the maximum wind speed
exceeding the test standard, and the validity of the test results will be
questioned
2. Selection of Temperature Range
At present, the temperature range of the
temperature and humidity environment test chamber is generally -40 ℃~130 ℃, and some
test equipment can reach a low temperature of -70 ℃ and a high
temperature of 150 ℃ or even 180 ℃. For temperatures ranging from -40 ℃ to 130 ℃, unless
there are special requirements such as installation near a heat source outside
the engine or other commercial products, it can meet the temperature detection
needs of most military and civilian products. Do not blindly increase the upper
temperature limit.
The higher the upper temperature limit, the
greater the temperature difference between inside and outside the chamber, the
worse the uniformity of the flow field inside the chamber, and the smaller the
available working chamber volume. On the other hand, the higher the upper limit
temperature value, the higher the cost of the production chamber, because the
higher the temperature, the higher the heat resistance requirements for
insulation materials (such as glass wool) need to be.
3. Selection of humidity range
The humidity index given by the temperature
and humidity environment test chamber is mostly 20%~98% or 30%~98%. If the
temperature and humidity environment test chamber does not have a
dehumidification system, then the test chamber with a humidity range of 60% to
98% can only perform high humidity tests.
To achieve high temperature and high
humidity, simply spray water vapor or atomized water droplets into the chamber
air for humidification. Low temperature and humidity are relatively difficult
to control. Due to the low absolute moisture content at this time, sometimes
much lower than the absolute moisture content in the atmosphere, it is
necessary to dehumidify the indoor air to make it dry.
Relative humidity is directly related to
temperature, the higher the temperature, the lower the relative humidity, of
course, this is under the same absolute moisture content. For example, an
absolute moisture content of 5g/Kg (referring to 1kg of dry air containing 5g
of water vapor). When the temperature is 29 ℃ and the relative
humidity is 20%, when the temperature is 6 ℃ and the relative
humidity is 90%, and when the temperature is below 4 ℃ and the
relative humidity is above 100%, condensation will occur inside the cavity.
4. Selection of Control Modes
There are two types of temperature and
humidity environment test chambers: constant test chamber and alternating test
chamber.
In general, the high and low temperature
environment test chamber refers to a constant temperature high and low
temperature environment test chamber, and its control method is to set a target
temperature. The test chamber has the ability to automatically maintain a
constant temperature to the target temperature point. The control method of the
constant temperature and humidity environment test chamber is similar, with a
target temperature and humidity point set, and the ability to automatically
maintain a constant temperature to the target temperature and humidity point.
The high and low temperature alternating
test chamber can be set with one or more high and low temperature change and
cycle programs. The test chamber has the ability to complete the test process
according to the preset program, and can accurately control the heating and
cooling speed within the maximum temperature rise range and cooling speed, that
is, it can control the heating and cooling speed according to the slope of the
set curve. Of course, the alternating test chamber has the function of a
constant test chamber, but the manufacturing cost of the alternating test
chamber is relatively high. Due to the need for automatic curve recording
equipment, program controllers, and opening the refrigerator at high
temperatures in the alternating test chamber.
5 Fluctuations in temperature and humidity
In order to more accurately simulate the
actual environmental conditions that products experience in nature, it is
necessary to ensure that the surrounding environment of the tested product is
at the same temperature during environmental testing. Therefore, the
temperature gradient and temperature fluctuation chamber in the test must be
limited. Temperature fluctuation is a relatively easy parameter to implement,
and the actual temperature fluctuation in most manufacturers' test chamberes is
within the range of ± 0.3 ℃.
The relative humidity deviation inside the
temperature and humidity environment test chamber should be -3% to+2%. To meet
the requirements of humidity control accuracy, the temperature control accuracy
inside the environmental test chamber is relatively high, and the temperature
fluctuation is generally less than ± 1 ℃, otherwise
it is difficult to achieve the humidity control accuracy requirements.
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